Ceramic Hose Pipe High Wear Resistance Long Service Life Superior
Pressure Tolerance
Description
The Hongruntong Marine Ceramic Hose Pipe is engineered for extreme
durability in high-pressure and abrasive environments. Featuring a
ceramic-lined inner tube, this hose provides superior resistance
against wear, corrosion, and heat. Multi-layer steel wire
reinforcement ensures exceptional burst strength, fatigue
endurance, and structural integrity under high-pressure hydraulic
cycles. The outer cover resists abrasion, UV, ozone, and
environmental degradation, delivering long-term reliability in
marine, industrial, and mobile hydraulic systems. Optimized
flexibility allows precise routing in confined spaces without
kinking or compromising performance. Rigorous hydrostatic, impulse,
and abrasion testing guarantees leak-free operation and extended
service life.
Case Study
A European offshore drilling company faced frequent hose failures
due to high-pressure abrasive fluids damaging conventional hoses,
causing costly operational downtime. Hongruntong Marine provided
custom ceramic hose pipes with thick ceramic lining and reinforced
steel braiding. After installation, the hoses were monitored over
24 months under continuous high-pressure cycles. Results showed
zero failures and consistent fluid performance. Maintenance logs
indicated a 60% reduction in downtime and 40% cost savings on
replacement hoses. The ceramic lining effectively prevented wear
and erosion from abrasive drilling fluids, confirming the product’s
long-term reliability. This case highlights Hongruntong’s ability
to design hoses for extreme operational challenges.
Specifications
| Name | Ceramic Hose Pipe |
Tube | NR, BR, SBR |
Reinforcement | High Tensile Steel Wire Spiral |
Cover | NR,CR |
Working Pressure | < 25 Bars |
Flange Material | Q235B carbon steel paint |
Working Temperature | -30℃ to +80℃ |
Safety Factor | 5:1 |
Application | Installed in Between the Pump and Cutter of The Dredger,Suction The
Slurry. Suction Hose&Armored Hose with Hb Steel Ring In,
Suitable for Limestone, Granite, Coral, and Mineraletc. |
Advantages | High Abrasion Resistance |
Light Weight |
Oil and Heat Resistant |
Flexible,easy to bending |
Inner Diameter | Working Pressure | Burst Pressure | Length | Wall Thickness |
mm | (Mpa) | (Mpa) | (m) | (mm) |
300 | 0.4-1.2 | 3.6 | 1-3 | 34-37 |
414 | 0.4-1.2 | 3.6 | 1-3 | 35-37 |
560 | 0.4-1.2 | 3.6 | 2-3 | 40-45 |
600 | 0.4-1.2 | 3.6 | 2-3 | 40-45 |
700 | 0.8-1.5 | 4.5 | 2-3 | 40-45 |
800 | 1.2-2.5 | 5.5 | 2-3 | 50-52 |
900 | 1.5-2.5 | 7.5 | 2-3 | 55-58 |
1000 | 2.0-2.5 | 7.5 | 3-5 | 75-78 |
Product Highlights
Exceptional Abrasion Resistance
The ceramic lining protects the inner surface from
particulate-induced wear and erosion. Laboratory tests demonstrate
years of operation under abrasive slurry exposure without
dimensional degradation. Outer reinforcement preserves burst
strength and hose integrity.
High Pressure Endurance
Multi-layer steel wire braiding and spiral reinforcement ensures
resistance to high-pressure surges and impulse loads. Fatigue tests
validate longevity under repeated hydraulic pressure cycles.
Thermal and Chemical Stability
The ceramic inner tube maintains stability under high temperature
and resists degradation from hydraulic oils, synthetic fluids, and
chemical agents, ensuring consistent internal flow and pressure.
Optimized Flexibility and Safety
Despite robust construction, the hose offers excellent flexibility.
Proper bend radius design minimizes stress on fittings and
reinforcement layers, allowing safe routing in complex hydraulic
systems.
Applications
High Pressure Marine Hydraulic Systems
Able to endure vibration, high pressure, and abrasive seawater
exposure without performance loss.
Industrial Processing Lines
Handles abrasive fluids, slurry, and high-temperature hydraulic
media while maintaining stable operation.
Heavy Mobile Equipment
Supports demanding hydraulic cycles in excavators, loaders, and
mobile pumps, ensuring long-lasting reliability.
Why Choose Hongruntong Marine
Field Proven Durability
Ceramic hose pipes have been tested in extreme marine, industrial,
and mobile environments, demonstrating exceptional resistance to
wear, high pressure, and chemical exposure.
Custom Engineering Solutions
Material selection, ceramic lining thickness, and reinforcement
patterns are tailored to operational conditions, ensuring
performance optimization and reduced maintenance.
Comprehensive Testing and Certification
Each hose undergoes hydrostatic, impulse, abrasion, and chemical
resistance tests. Documentation confirms compliance with ISO and
international standards.
Lifecycle Support and Technical Guidance
Hongruntong provides specification assistance, installation
guidance, and maintenance protocols, helping clients maximize hose
lifespan and operational efficiency.
FAQ
1. What is the maximum working pressure?
Up to 10000 psi depending on diameter and reinforcement layers.
2. Can it handle abrasive fluids?
Yes, the ceramic lining resists wear from slurry, sand, and
particulate-laden liquids.
3. Is it chemical-resistant?
Yes, compatible with mineral oils, synthetic oils, fire-resistant
fluids, and industrial chemicals.
4. How long is the typical service life?
Multiple years with proper specification, installation, and
maintenance.
5. Are custom lengths and fittings available?
Yes, factory-assembled hoses can be tailored with crimped or
threaded end fittings.
